Had some perspex which I'd planned on dropping over the top of the pics. I'd cut perspex in the past without much luck, but this time I managed to cut my 2 pieces out of 1 single A4 sheet without any foul ups, so I felt pretty smug.
I chose to use a jigsaw with quite a fine blade. I've learnt to cut it in stages and let both the blade and perspex cool down, otherwise it ends up melting and welding itself back together again behind the blade as you go.
I set the depth of my router and freehanded out the insets in which both the pics and perspex will sit within on both partitions. The corners were removed and squared off with the only crap blunt chisel I possess… sometimes I may as well use a flat head screwdriver …and do.
Then checked the fit of my perspex panes…
Dropped one of the frames on top for a rough squizz of how it'd look…
Then drilled some countersunk pilot holes so the frame could be screwed down from the back…
The 'L' bracket was screwed down, and whilst the drill was plugged in I marked up, drilled a hole and made a channel to feed the LED wire through from my recently made offside lighting shelf…
I'm hoping the the cable that feeds my lights will sit invisible in the channel behind the carpet lining. Then I'll be able to push and sandwich it in between the edge of the partition and carpeted ply side of the van to hide it away and run it down to meet the other cables. Fingers crossed.
When coming up with the idea of framing some pics on the partitions, I wanted the carpet to be one seamless piece that covered both the panel and frame at the same time without any cuts separating them.
Carpeting a separate picture frame and simply fixing it up would be too easy, right? Might sound daft, but to me that would just look like a furry carpeted frame separately hung on the panel, opposed to looking like it's actually part of the panel itself and all one thing. Do I like making life easy for myself?… Nup.
One way of doing this would be to place in the pic, perspex and screw down the frame over the top, and then carpet over the lot, but this would mean making ahelluva mess glueing the carpet over everything and potentially scratching the perspex trying to cut the carpet out from the centre of the frame.
So, what I did was cut a piece of carpet big enough to cover the entire panel, place it over the top with the frame in place underneath, then lift up the carpet and roughly mark on the underside of the carpet the placement of the frame in relation to it.
Both carpet and frame were lifted off the panel. The frame could now be stuck down within my markings and the carpet manipulated around it - I had total freedom to work and shape the carpet any which way I wanted from both front and back. The carpet could now be cut out from the centre without fear of scratching anything…
Now my complete carpet sections were ready for the partitions, but with a frame in each of them.
Screwing the frames down onto the panels from the other side with the carpet already attached, also meant that the pics and perspex would be completely shielded and no masking would be necessary when it came to spraying both panel and remaining carpet with HTA.
Before this, I had to fix my pics in place.
A few splodges of my favourite Evo-Stik Serious Glue were dabbed on…
My pics dropped in and pressed down…
Then, both aluminium pics and perspex were thoroughly cleaned way beyond the normal point of cleaning so that no single speck of dust would be sitting between the pic and perspex to torment me. I even had my heat gun on a low setting, blowing away any particles that may have settled during the closing seconds of picking up and placing the perspex on top of the pic for the final time. I know, I know, I keep meaning to make that call for therapy.
Perspex in place, I sealed around the edges with some masking tape…
The reason for this wasn't to hold the perspex in place… no, the frame would do that nicely with 4 screws in from the back. C'mon, who doesn't know that picture frames are where narcissistic, attention seeking little midgets go to die? They find their way in, get themselves comfortable (normally over a tooth or eyeball of someone in the pic), go to sleep, and die with a grin of satisfaction on their vain little midget faces, knowing that their dead presence will become an eternal focus of attention in one of your otherwise favourite pics.
If you've not experienced this, then chances are your pics are sealed with some kind of framing tape.
I chose to use a jigsaw with quite a fine blade. I've learnt to cut it in stages and let both the blade and perspex cool down, otherwise it ends up melting and welding itself back together again behind the blade as you go.
I set the depth of my router and freehanded out the insets in which both the pics and perspex will sit within on both partitions. The corners were removed and squared off with the only crap blunt chisel I possess… sometimes I may as well use a flat head screwdriver …and do.
Then checked the fit of my perspex panes…
Dropped one of the frames on top for a rough squizz of how it'd look…
Then drilled some countersunk pilot holes so the frame could be screwed down from the back…
The 'L' bracket was screwed down, and whilst the drill was plugged in I marked up, drilled a hole and made a channel to feed the LED wire through from my recently made offside lighting shelf…
I'm hoping the the cable that feeds my lights will sit invisible in the channel behind the carpet lining. Then I'll be able to push and sandwich it in between the edge of the partition and carpeted ply side of the van to hide it away and run it down to meet the other cables. Fingers crossed.
When coming up with the idea of framing some pics on the partitions, I wanted the carpet to be one seamless piece that covered both the panel and frame at the same time without any cuts separating them.
Carpeting a separate picture frame and simply fixing it up would be too easy, right? Might sound daft, but to me that would just look like a furry carpeted frame separately hung on the panel, opposed to looking like it's actually part of the panel itself and all one thing. Do I like making life easy for myself?… Nup.
One way of doing this would be to place in the pic, perspex and screw down the frame over the top, and then carpet over the lot, but this would mean making ahelluva mess glueing the carpet over everything and potentially scratching the perspex trying to cut the carpet out from the centre of the frame.
So, what I did was cut a piece of carpet big enough to cover the entire panel, place it over the top with the frame in place underneath, then lift up the carpet and roughly mark on the underside of the carpet the placement of the frame in relation to it.
Both carpet and frame were lifted off the panel. The frame could now be stuck down within my markings and the carpet manipulated around it - I had total freedom to work and shape the carpet any which way I wanted from both front and back. The carpet could now be cut out from the centre without fear of scratching anything…
Now my complete carpet sections were ready for the partitions, but with a frame in each of them.
Screwing the frames down onto the panels from the other side with the carpet already attached, also meant that the pics and perspex would be completely shielded and no masking would be necessary when it came to spraying both panel and remaining carpet with HTA.
Before this, I had to fix my pics in place.
A few splodges of my favourite Evo-Stik Serious Glue were dabbed on…
My pics dropped in and pressed down…
Then, both aluminium pics and perspex were thoroughly cleaned way beyond the normal point of cleaning so that no single speck of dust would be sitting between the pic and perspex to torment me. I even had my heat gun on a low setting, blowing away any particles that may have settled during the closing seconds of picking up and placing the perspex on top of the pic for the final time. I know, I know, I keep meaning to make that call for therapy.
Perspex in place, I sealed around the edges with some masking tape…
The reason for this wasn't to hold the perspex in place… no, the frame would do that nicely with 4 screws in from the back. C'mon, who doesn't know that picture frames are where narcissistic, attention seeking little midgets go to die? They find their way in, get themselves comfortable (normally over a tooth or eyeball of someone in the pic), go to sleep, and die with a grin of satisfaction on their vain little midget faces, knowing that their dead presence will become an eternal focus of attention in one of your otherwise favourite pics.
If you've not experienced this, then chances are your pics are sealed with some kind of framing tape.
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